CANADA – WeighPack Systems has introduced a paper film-compatible version of its compact VersaPak vertical form fill and seal (VFFS) bagging machine, responding to growing industry interest in sustainable flexible packaging solutions.
Paper-based films have gained attention as an alternative to traditional plastic films, driven by recyclability, compostability, and rising consumer preference for environmentally friendly materials.
With brands increasingly seeking ways to reduce the environmental impact of their packaging, the compatibility of compact VFFS equipment with paper substrates is becoming a key consideration in procurement and packaging design.
The VersaPak machine, which has a footprint comparable to a desktop printer, is currently being used in operations where space efficiency, short production runs, and flexibility are prioritized.
According to WeighPack Systems, this is the smallest tabletop VFFS bagger available in its class, and it is now operating with recyclable and compostable paper film.
Designed for diverse applications
Although compact, the VersaPak supports bag widths ranging from 2 to 8 inches (50 to 200 mm) and lengths from 2 to 12 inches (50 to 300 mm).
The system accommodates a wide range of products, including snack foods, fresh produce, baked goods, and non-food items like hardware. It is engineered for operations that require either manual or automatic loading and is compatible with non-proprietary flat roll stock film.
A key functional element is its integration capability with printers that allow on-pack variable data, including lot numbers, expiration dates, and QR codes. These scannable codes provide manufacturers the ability to link consumers with traceability information or promotional content without expanding the packaging footprint.
Growth of sustainable packaging formats
Interest in recyclable and compostable packaging has increased across industries, influenced by regulatory shifts and market dynamics.
In regions like Europe, legislative pressures on single-use plastics have accelerated transitions to alternative materials.
Meanwhile, North American markets are seeing voluntary adoption by both multinational corporations and smaller producers seeking to align with consumer expectations for environmentally responsible packaging.
Flexible paper packaging, particularly that compatible with VFFS machinery, has emerged as a growing segment.
Equipment compatibility has historically been a barrier to broader adoption due to issues like paper tearing or sealing inconsistencies. Manufacturers such as WeighPack are addressing these challenges by updating machine specifications to accommodate evolving material properties.
Target users: From labs to institutional packers
According to WeighPack, the VersaPak has been designed for a range of users, from research labs and startups to institutional packers and specialty producers.
Its size and ease of use are intended to meet the needs of operators working in environments where larger form-fill-seal machines are not feasible.
The built-in touchscreen interface simplifies operations, while the machine’s construction is optimized for ease of cleaning and maintenance. These factors are often decisive in small-scale or diversified production environments.
Industry adoption and outlook
In recent months, equipment manufacturers have increasingly emphasized compatibility with paper-based films as part of their product updates. Several global food brands have announced pilot programs transitioning product lines to paper pouches, particularly for dry goods and snack products.
Meanwhile, packaging equipment innovation continues to focus on both sustainability and scalability, with manufacturers aiming to deliver machinery that serves environmentally aligned production goals without increasing operational complexity.
The retail cost of entry-level VFFS machines such as the VersaPak typically ranges from US$15,000 to US$30,000, depending on configuration and region. Machines that support sustainable substrates are often priced slightly higher due to upgraded sealing and handling components.
WeighPack Systems’ latest rollout comes at a time when flexible packaging is expected to grow by over 4% CAGR globally through 2028, with paper-based pouches anticipated to be among the fastest-growing subcategories.
